Project standards and specifications page 7 of 33 rev. Having specified a required or desired heater thermal efficiency, adjust the fuel gas flow rate to obtain the required heat to process duty to achieve the required process fluid outlet temperature. Standard and custom heaters are available in gasfired, oilfired, electric and. We are experts in the design, manufacture, installation and maintenance of thermal fluid boilers and other technologies applied to industrial heating, such as heat exchangers, expansion tanks, preheating furnaces and electric boilers. American heating company is the acknowledged leader in the technology of packaged thermal fluid heaters and hot oil heaters. Thermal oil is a highly suitable and safe alternative to steam in many processes, particularly where the dangers of high pressure are to be avoided. Why bono energia having more than 50 years of experience in manufacturing industrial thermal fluid heaters, bono energia is a leading italian company identified by the following unique aspects. Tidak sama dengan steam yang perlu mempergunakan desakan hingga 160.
Manufacturers of hotoil heaters in these lists are not ranked in any order of preference, capability, or merit. The hyway pi electric heater is an economically designed immersion heater for use with viscous fuels such as no. Fulton is a global group of companies that specialize in industrial and commercial heating systems that include steam and hot waterhydronic boilers, thermal fluid hot oil heaters, and a full range of ancillary equipment. Thermal oil heaters pirobloc pdf catalogs technical. The pi heater can quickly and efficiently boost oil temperatures on demand to achieve optimum viscosity for proper atomization of heavier fuels. The oil and gasfired thermal oil heaters are equipped only with international recognised highquality burner brands adapted to operation on gas, light fuel oil, heavy fuel oil or combinations dual fuel and even fish oil and solid fuel. Thermal oil heater application in different industry. Our heaters are available in both solid fuel firing as well as oil gas firing versions, so that you get the advantage of economically available fuels. A thermal fluid hot oil system operates in a closed loop circulation system with minimal pressure. With more than 10 years of thermal fluid engineering experience, bidragon is able to design and engineer superior thermal fluid heater hot oil systems. Fuel savings up to 20% compared to steam heating systems. Thermal fluids have proven exceptionally safe in a wide range of industries. However, it is difficult to completely prevent fires in these systems because the necessary ingredients for a.
Thermal fluid heating system, thermal oil heater, hot oil. The units listed below is a just a short list of our standard heaters and units in stock. Thermal oil heaters by intec using fuels such as natural gas fuel oil are operated in the capacity range of 100 kw up to 20,000 kw. Thermal oil heater ceef chinas top quality thermal fluid. Flexibilit y, innovation and performa nce mcalh kw % c c bar l m3h m. Steam a thermal fluid hot oil system operates in a closed loop circulation system with minimal pressure. Heater systems with higher capacity values may be offered upon request. Fulton thermal fluid systems can reach 750f 345c making them an ideal choice for many process heat applications. Phoenix oil heaters are the most energy efficient hot oil heaters on the market today. As the forerunner in the field of industrial heaters in china, ceef has been primarily responsible for drafting chinas national standard for thermal oil heater gbt174102008, industrial standard for marine thermal oil heater gbt39542002, and the organic heat transfer heater safety and technical supervision regulation.
Nov 04, 2012 as a general rule, in the liquid phase thermal systems the volumes of expansion tank should be approximately 26%30% of the total estimated volume of thermal fluid in the thermal system. The reason why thermal oil heating becomes more and more used, are mainly related to these features. The operating pressure is the pump pressure to circulate the thermal oil through the heater with sufficient flow to prevent overheating of. Unless otherwise specified, the design duty shall be 110% of the furnace duty in the normal case. Heavy fuel oil natural gas or diesel oil consumption. Our heaters are available in both solid fuel firing as well as oilgas firing versions, so that you get the advantage of economically available fuels. We are proud to be the only heater company in this market to offer a serpentine radiant coil unit as the standard in our industrial thermal fluid heater design. Supertrol quality temperature control systems since 1952 supertrol was founded in 1952 and acquired by es thermal, inc. Caution the pool heater, or boiler section, must be filled with fresh city water.
We also offer a range of customized solutions that incorporate custom engineered thermal fluid heaters along with complete systems, parts and ongoing support. However, it is difficult to completely prevent fires in these systems because the necessary ingredients for a fire fuel, air and ignition source are present by design. Standard and custom heaters are available in gasfired, oil fired, electric and. Thermal oil heater, thermal oil heater products, thermal oil. Vertical coil, vertical tubeless, electric and horizontal. Thermal oil heaters for hot oil heating systems pirobloc. Jul 01, 2015 the reason why thermal oil heating becomes more and more used, are mainly related to these features and arguments. This heat is transmitted to the coils located inside the boiler, through which the thermal oil circulates. Do not fill with chlorinated water or water from the swimming. Pdf boilers and thermic fluid heaters arvind yadav. Pdf a techincal report on design of hot oil system researchgate.
The outlet temperature of the thermal oil directed to the orc can rise up to 320c, due to the use of high quality synthetic oil. A thermal oil boiler is the main component in a thermal fluid heating system, where a liquid fuel is heated and circulated to provide energy to different energy users within a closed circuit. Thermal fluid also known as hot oil systems may be liquid or vapor. Code of practice for the safe operation of thermal oil heaters chapter 2 2. Thermal fluid syntethic type, can be used both in liquid and in vapour phase up to 400c. Gekakonus is a global manufacturer in following sectors thermal oil heating systems high pressure steam boiler high pressure steam generators high pressure quick steam generators. Our thermal oil heaters can save up to 25% on your fuel bill. As a general rule, in the liquid phase thermal systems the volumes of expansion tank should be approximately 26%30% of the total estimated volume of thermal fluid in the thermal system. Our delta t systems t series hot oil unit is available as a single zone or dual zone oil circulating high temperature control system. A thermal fluid system consists of a closed circuit with minimum energy leaks.
A thermal oil boiler is the main component in a thermal fluid heating system. Heating capacity calculation of thermal oil heaters posted in process heat transfer. Heating capacity calculation of thermal oil heaters process. Shell heat transfer oil s2 is based on carefully selected highly refined mineral oils and resists oil cracking, oxidation and thickening. A hot oil s ystem in general is a closed loop heating arran gement with a heat source typically a fired he ater or some kind of waste heat recovery units whru and heat sinks i. Study on performance and methods to optimize thermal oil boiler. Capacity 2 intec thermal oil heater in crosssection. High temperatures up to above 300c at atmospheric pressure choicefree. Code of practice for the safe operation of thermal oil heaters. Thermal fluid heaters gft line standard manufacturing program for liquids and gaseous fuels p. The reason why thermal oil heating becomes more and more used, are mainly related to these features and arguments. The choice between a steam system or a thermal fluid system is governed by the process requirements.
Thermal oil heater for high temperature process heating. Oxides of nitrogen nox formed in combustion processes are due either to thermal fixation of atmospheric nitrogen in the combustion air thermal nox, or to the conversion of chemically bound. Individual demands for special burner designs can be meet and adapted in the heater design for. Automatic running of the heater and indirect surveillance. The thermal oil process requires making more decisions, therefore, in addition to advising our customers in the election phase, we help them continuously in aspects such as. The heater, combustion air fan and ducting are then sized by following the steps below. Hyway thermal fluid heat systems gencor industries inc. Pdf thermal oil heater jual boiler gas thermal oil heater. Thermal oil boiler is a type of indirect process heating in which oil is heated due to heat transfer from the fluid phase.
Nov 17, 2016 heating capacity calculation of thermal oil heaters posted in process heat transfer. Pdf thermal oil heater jual boiler gas thermal oil. Any material expands when heat ed, and contracts when cooled. Manufacturers of fired thermal fluid heaters paratherm heat. Overview of thermal fluid heaters national board of boiler. Vapor phase systems may either incorporate a heater in which vaporization of the fluid. We are dedicated to helping our customers solve the thermal energy application problems, including food, chemical, pharmaceutical and other industries. Heavy fuel oil diesel oil natural gas overall dimensions. With abundant thermal fluid engineering experience, wilford is able to design and engineer superior thermal fluid heater hot oil systems.
This provides extended oil life, provided efficient fluid heating and good pump circulation is ensured, such that film temperatures on the heater surface do not exceed the limits below. Thermal oil heater fired with natural gas with a capacity of 1. The grundfos range of feeding pumps for thermal oil applications handles temperatures up to 240c. Pi electric series heater inline thermal fluid heater. The heating of the thermal oil takes place through the heat generated by the combustion of the biomass in the furnace of the boiler, or of the fuel natural gas, oil, fuel oil, etc. The properly sized expansion tank should be approximately 14 full. Most heaters are custom built per customer requirements. Thermax offers thermal oilthermic fluid heaters, fired by a wide range of fuels. Preventing fires in thermal oil heat transfer systems thermal fluids have proven exceptionally safe in a wide range of industries. The properly sized expansion tank should be approximately 14 full at startup and 34 full at operating temperatures. They are all thermal fluid heater manufacturers that paratherm engineers have worked with and found to produce capable and excellent machinery.
The temperature of the combustion gas at the inlet of the thermal oil boiler is normally about 950c. Thermax offers thermal oil thermic fluid heaters, fired by a wide range of fuels. Jim oetinger, director of technology, paratherm heat transfer fluids. Thermal oil for industrial applications innergy heavy. Of the several operating cases, the one in which the heater duty is the highest, shall be regarded as the normal case. The owner of a new thermal oil heater shall, not less than 30 days before he intends to put the thermal oil heater into use, deliver to the authority.
Minimizing fire risk in thermaloil heat transfer systems. Manufacturers of hot oil heaters in these lists are not ranked in any order of preference, capability, or merit. Furnaces and refractories fusion dust and slag or by the action of alkalies on fireclay refractories, to form alkalialumina silicates. Why hot oil is better than steam for industrial heating. The pool heater is an indirect heater using primary water in the boiler shell to act as a heat transfer medium to the pool water flowing through a separate all copper and bronze heat exchanger coil. At least 90% of the fuel is used in the heating process. Phoenix oil heater is a custom thermal oil heater shop. Thermal oil, glycol, and water are common heat transfer mediums for these systems.
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